How it works

How a dry joint works.

A dry joint closes the gap between facade panels with a seal that is already cured. Here is what that changes on the wall.

Isometric drawing of four facade panels with a cured silicone dry seal in the joints between them, labelled Cured silicone dry seal.
DrawingThe dry seal as drawn in the original Dry Seals brochureViewIsometric

On site, step by step

Six steps on the wall, or one.

The usual wet sealant joint in the order it is done, against the dry joint. How the seal is fixed depends on the panel system, so talk the detail through with David before the first joint.

Wet joint

Six steps on the wall.

Dry joint

One.

01 Mask

Mask both panel faces.

01 Fit

Fit the cured seal into the joint.

02 Rod

Push a backer rod into the joint.

02

Not on this joint

03 Gun

Gun the sealant in.

03

Not on this joint

04 Tool

Tool the bead by hand.

04

Not on this joint

05 Untape

Pull the tape off both faces.

05

Not on this joint

06 Wait to cure

Leave it to cure on the wall.

06

Not on this joint

In section

The two joints, side by side.

SEALANTTAPEBACKER RODTOP-HAT SUBFRAMEW

Wet joint

Sealant over a backer rod, tooled by hand. Tape on both faces until the bead is tooled.

DRY SEALPANELTOP-HAT SUBFRAMEW

Dry joint

One cured silicone seal: a flush face with fins that grip the sides of the joint, many with a hollow core.

Illustrative sections at one scale, not to scale with a real joint. Profile shapes vary with the joint.

What a wet joint and a dry joint each involve on site
On siteWet jointDry joint
Backer rodIn every jointNone
Masking tapeOn both faces, pulled after toolingNone
Sealant bead gunned and tooled to form the jointYesNo. The fixing depends on the panel system: ask David
CuringOn the wall, after toolingIn the factory, before it ships
Shape of the joint faceSet by hand when tooledSet by the extrusion
ColourSet by the sealant chosenSet in the factory

The material

Why silicone.

Silicone stays flexible across a wide temperature range and resists UV and weathering. That is why it has long been used on building facades, as wet sealant and as cured seals.

Those are properties of silicone as a material. For what a particular profile suits, talk to David about your joint and panel system.

Five lengths of the same Dry Seals profile, in grey, yellow, light blue, dark blue and red.

Recladding and the NCC

A note on combustibility.

NCC 2022 clause C2D10(4) lists gaskets, caulking and sealants among materials that need not be non-combustible in external walls. Confirm the detail with your project’s certifier.

Read NCC 2022 Volume One, Part C2 (opens in a new tab)

FAQ

Questions about dry joints

Anything else, ask David: 0413 077 745.

Does a dry joint use any sealant at all?

The seal itself arrives cured. How it is fixed depends on the panel system and the joint, so talk the detail through with David before the first joint.

Can a dry joint be used on a recladding job?

Often, yes; it depends on the panel system and the certifier. NCC 2022 clause C2D10(4) lists gaskets, caulking and sealants among materials that need not be non-combustible in external walls. Confirm the detail with your project’s certifier.

See a dry joint for yourself.

Request samples, or book a call and talk your joint through with David.